VOID FILL EQUIPMENT

PAD-N-PAK WORKSTATION

The Pad-N-Pak Workstation is a packaging workstation built around a PadPak Senior machine. The machine is mounted below the packaging workstation table in one of several stand options, and is fitted with a curved chute to facilitate its use as a workstation. The table can also be arranged to allow the pad to be fed from either the left or right side of the table. The standard Pad-N-Pak Workstation includes a PadPak converter, work table, remote box and paper roll lifter. Numerous other options and customizations are available making the Pad-N-Pak Workstation one of the most versatile paper packaging systems available.

Features

• Versatile – modes of operation allow for batch production or in-line, on demand use
• Convenient – converter slides in and out from under the table for easy paper loading
• Flexible – can use with an existing workstation table or with a Ranpak table
• Adaptable – multiple table options, various accessories and customizations available
• Environmentally Friendly – 100% biodegradable, recyclable and renewable paper

PADPAK SENIOR

PadPak Senior is an extremely versatile paper packaging system that converts multi-ply kraft paper into cushioning pads for fast, efficient cushioning, blocking and bracing, and wrapping for all in-the-box packaging needs. The converter forms the paper into a protective, shock absorbing paper pad through a patented folding and stitching process. Four modes of operation, including pre-set lengths or footswitch, allow packers versatility during packing. The PadPak Senior is also height adjustable, rotates and can be used in a vertical or horizontal position for increased flexibility.

PadPak Senior Features

• Versatile – several modes of operation allow for batch production or in-line, on demand use
• Flexible – adaptable and adjustable for seamless integration into any packing environment
• Excellent Shock Absorption – 2 or 3-ply pads provide excellent cushioning
• Environmentally Friendly – 100% biodegradable, recyclable and renewable

PADPAK JUNIOR

PadPak Junior converts multiple ply kraft paper into a cushioning pad for fast, efficient cushioning and blocking and bracing for small volume packaging needs. The converter forms the paper into a protective, shock absorbing paper pad through a patented folding and stitching process. PadPak Junior is easy to operate and requires minimal operator training. The pad is fed by raising the operator handle to the top position and holding the handle there until the desired pad length is dispensed. The pad is cut by lowering the operator handle to the bottom position.

PadPak Junior Features

• Cost Effective – save money on materials, storage, and labor while increasing productivity
• Versatile – one material for all your in-the-box packaging needs
• Excellent Shock Absorption – 2- or 3-ply pads offer excellent cushioning
• Mobile – converter is set on four casters allowing for ease of movement
• Environmentally Friendly – 100% biodegradable, recyclable and renewable paper

PADPAK LC

PadPak LC converts 45- or 55-lb. fanfold kraft paper into a light cushioning pad for fast, efficient cushioning, blocking and bracing, or void fill packaging applications. The converter forms the paper into a protective, shock absorbing paper pad through a patented folding and stitching process. The unique converter design and its five different modes of operation allow the converter to be used in batch mode or for on demand pad production.

PadPak LC Features

• Efficient – patented packs of fanfold paper can be spliced together and converted for maximum uptime and throughput
• Fast – feed rate of 4 feet per second
• Versatile – 5 modes of operation allow for batch production or in-line, on demand use
• Adaptable – easy to rotate and adjust height to adapt to packaging environment needs
• Environmentally friendly – 100% biodegradable, recyclable and renewable paper

FILLPAK

The FillPak system converts fanfold kraft paper at a high speed into a PaperStar configuration that maximizes volume, for fast and efficient void fill. Single-ply fanfold kraft paper allows the system to operate at high speeds with virtually no down time. The system can fit over any conveyor system to dispense void fill material directly into the box, making it extremely efficient for random applications. The unique design also allows users to stack and adhere six bundles of paper to maximize uptime and throughput.

Features

• Fast – output of 55 inches of paper per second
• Efficient – up to 11,620 ft. of paper can be stacked and adhered together for maximum uptime and throughput
• Adaptable – integrates easily into an inline conveyor or packstation operation
• Versatile – Electronic Delivery System (EDS) allows users to select pre-set lengths of 16″ to 100″
• Environmentally Friendly – 100% biodegradable, recyclable and renewable paper

FILLPAK TT WITH CUT MECHANISM

FillPak TT with cut mechanism converts fanfold kraft paper into a PaperStar configuration for fast and efficient void filling. In addition to adding a cut mechanism to the FillPak TT, the upgrade also gives the operator the ability to pre-set paper lengths via an Electronic Delivery System (EDS) mode. The unit can be set up to dispense void fill material in lengths of 12 inches up to 10 feet. The TT with cut mechanism has the same small footprint as the regular FillPak TT and can be easily adapted to any packing environment or integrated into areas with limited space.

FillPak TT Features

• Fast – output of 70 inches of paper per second
• Versatile – allows users to program pre-set lengths of paper
• Compact – small, lightweight and easy to use for facilities with multiple packing stations
• Adaptable – converter height and head angles are adjustable for ease and comfort while loading or packing
• Environmentally Friendly – 100% biodegradable, recyclable and renewable paper

FILLPAK M

The FillPak M converter quickly forms 15″ single-ply, fanfold paper into a PaperStar configuration that maximizes volume, for fast, efficient top and side void fill. Ideal for low volume or individual pack station needs, the compact unit takes up minimal space, and saves time and labor as the material is produced on demand and straight into the box. Additionally, the FillPak M eliminates the need for labor-intensive hand crumpling of paper.

Features

• Very Compact – the small unit can be fit into any packing environment
• Easy to Use – simply pull, tear and pack
• Quiet – no motor makes the unit appropriate for non-industrial settings
• Efficient – forms fanfold kraft paper into an effective void fill material with a high yield
• Environmentally Friendly – 100% biodegradable, recyclable and renewable paper

ACCUFILL SYSTEM

AccuFill is the breakthrough solution to optimizing the amount of void fill used in high volume packaging operations. As boxes come down the line, the AccuFill sensors scan the box to determine its size, measure the volume of the objects inside the box and compute the amount of paper needed to fill the void. It then signals the FillPak converter to dispense the exact amount of paper needed — no guesswork required. One of six standard analysis reports will compute the paper usage of the AccuFill®system by collecting data from each box ran through the system.

Features

• High Volume – Inline void fill system with output of up to 12 boxes per minute
• Optimization – controls material usage to prevent over and under filling
• Flexibility – ability to read and pre-program up to 26 unique box sizes
• Management Control – six standard analysis reports available
• Environmentally Friendly – 100% biodegradable, recyclable and renewable paper
• Fast – FillPak dispenses paper up to 55 inches per second

FILLPAK TT

FillPak TT converts 15″ single-ply, fanfold kraft paper into a PaperStar configuration that maximizes volume, for fast and efficient void fill material to protect products in shipment. Place a FillPak TT at multiple packing stations to maintain packing efficiency while minimizing material cost and usage. FillPak TT is easily operated by a foot pedal and dispenses void fill material directly into a box, allowing for maximum throughput.

Void Fill Where and When you Need It

• Fast, converting speed is 60 inches per second
• Compact, designed for companies with multiple packing stations
• Adaptable, can be converted into a battery operated unit when electrical outlets are not available
• Versatile, can be easily configured as a floor or a table stand
• Lightweight, entire converter only weights 55lbs. making it easy to move around

AIRSPEED 5000 – HIGH SPEED VOID FILL SYSTEM

The AirSpeed 5000 void fill packaging system is designed for high volume, on-demand packaging situations. Perfect for when you want to go fast and minimize inventory space requirements!

• High Speed – Up to 75 feet per minute
• Easy to Operate – Load and go
• Portable – No compressed air required
• Reliable – A real work horse! Delivers high quality cushions each and every time.
• Minimal wear items
• Multiple film options available
• Maximum productivity and ergonomics – Easily integrated with AirSpeed accessories
• Worry free – Backed by Pregis’ Service Team & 24/7 Tech Service Hotline
  Pregis films are true to size

AIRSPEED 9000

The Airspeed 9000 is an innovative and efficient inflatable packaging solution! The engineered design keeps a series of adjoining tubes securely inflated to cushion and protect products during shipment. Increase productivity by reducing labor, material, storage, shipping, and damage/return costs. ChamberPak® products improve your bottom line!

• Superior protection during shipping. Resilient, durable inflatable cushioning protects products from shock and vibration.
• Significant source reduction opportunities compared to engineered products like
• EPS Foam create environmental and cost advantages
• Reusable (recyclable where available)
• Total packaging savings compared to other engineered packaging materials can equal up to 45%
• Available as stock and custom designs

AIRSPEED SMART-COMPACT VOID FILL SYSTEM

The AirSpeed Smart system is a convenient and cost-effective way to create inflatable void fill cushions on-demand for compact or remote work stations. This lightweight system offers portability, durability and functionality.

With great ease, the Smart turns flat, easy-to-store, market leading performance film into lightweight, non-abrasive void fill packaging.

• Goes anywhere – Truly portable at only 26 lbs
• Quiet – Suitable for use in an office setting
• Versatile –Designed for the small work areas but ready for the big jobs
• Simple to set-up, simple to operate- Allows operators to control air-fill levels and select pillow sizes that best suit their needs
• Multiple film options available
• Worry free – Backed by Pregis’ Service Team & 24/7 Tech Service Hotline
• Pregis films are true to size

AIRSPEED HC-VERSA INFLATABLE CUSHIONING SYSTEM

Pregis puts the Versa in versatility with this new hybrid air cushioning system. With the option to produce a variety of cushion heights and widths on demand or at the fastest speed available on the market, the AirSpeed HC Versa is perfect for operations that package products with varying demand, size and shape.

In the other words, the HC Versa is one system that can virtually do it all – cushioning, wrapping, blocking and bracing and void fill.

RAPID FILL

The Rapid Fill system has redefined void fill by inflating materials to the precise amount necessary creating a custom solution for each page.

• Dramatically increase productivity- Fill and seal up to 10 cartons a minute, doubling or tripling the speed of some traditional methods
• Versatile- Supports multiple pick-and-pack workstations, reducing the number of packagers needed on the line
• Responsible Packaging- Material is light weight and inflates on-site taking up a fraction of the truck space to ship conventional packaging materials and reduces the transportation impact
• Cost Savings- Rapid Fill film is the lightest void fill material available saving money on shipping
• Simple 3 Step Process
• A Packer clips a Rapid Fill Bag to a corner of the carton to be filled
• The flaps of the carton are closed and it is guided into the rapid fill system where it is sealed
• The bag will automatically be inflated with the right amount of air through the carton wall

FILL-AIR CYCLONE

The Fill-Air Cyclone inflatable packaging system meets the most rigorous, high volume packaging challenges without giving up valuable floor space.

• Saves Warehouse Space- Compact footprint is ideal for table top placement at a pack station
• Easy to use- The system is ready to use straight from the carton- simply plug in and load the film to begin. No shop air required!
• Versatile- Use on demand in decentralized tabletop environments or online for increased efficiency
• Responsible Packaging- Material inflates on-site taking up a fraction of the truck space needed to ship conventional packaging materials and reducing the transportation impact.
• Film Offering- Available in four widths with the option of two film lengths, creating eight possible cushion sizes.

FILL-AIR ROCKET AIR PILLOW MACHINE

Fill-Air^® Rocket^™ is an on-demand inflatable void-fill system designed to meet diverse fulfillment needs. Drawing on decades of best-in- class inflatable void-fill experience, this air pillow system is fast, simple, light, and compact. Fill-Air Rocket and its coordinating accessories allow businesses to create a custom platform for packaging operations of all sizes.

Features

• Unrivaled Speed – The Fill-Air Rocket air pillow machine produces 100 feet of void fill material air pillow cushions per minute. This allows your business to get more packages out the door with less down time at each station.
• Simplified Operation- The Fill-Air Rocket system ensures foolproof operation with active film web tracking and bag length operation. Simply plug in and load film and the Fill-Air Rocket system is ready for operation.
• Versatile Film Options- Fill-Air Extreme and Fill-Air Extreme Efficiency films are available in three widths (8”, 10” and 12”) and can be converted to two different air pillow cushion lengths, creating six possible air pillow sizes.
• Adapts to Any Business – Our Fill-Air Rocket air pillow machine is not a standalone system. We offer accessories to fit small to large businesses. Create different workstation designs to maximize space without sacrificing output efficiency.

Applications

• Damage Reduction: Fill-Air® bags are 20-30% more consistently inflated and retain this inflation longer than competitor bags, protecting products being shipped.
• Customer Experience: Customers receive their products as expected, free of damage and have very little material to dispose of after opening their package.
• Fulfillment Velocity: The platform dispenses 100 ft. per minute of inflatable air pillows that can quickly be packed around durable goods for shipping efficiently.

SPEEDYPACKER

For high-volume packaging applications, nothing measures up better than our patented SpeedyPacker Insight® system. The system quickly delivers cost-effective, superior product protection and presents your product to your customers in an attractive, damage-free package.

Features

• The versatile industrial grade touch screen display lets the operator select optimum bag size and foam combinations to provide fast, secure protection for a wide variety of items.
• Nearly limitless cushion combination options available, including Continuous Foam Tubes (CFT’s).
• Create entire sequences of bags and/or Continuous Foam Tubes with the push of a single button to streamline your operation
• Barcode scanning and helpful “how-to” resources ensure your products are packaged the optimal way, every time
• Online videos demonstrating a variety of packaging techniques can be viewed at any time.
• Delivers cost effective, superior product protection and presents your product to your customers in an attractive, damage-free package.

INSTAPACK FOAMWRAP EXPRESS

Instapak FoamWrap Express is a compact, bench mounted system that creates continuous foam-filled tubes that provide superior protection with minimal foam usage. A compact design, customizable programming and accumulation capability makes the Instapak FoamWrap Express system a perfect fit for any size packaging operation.

Features

• Produces up to 18 feet of continuous foam tubes per minute
• Foam tube width options from 1″ up to 5″
• Perforated tube quantities can be programmed for any packaging need

Applications

• Damage Reduction: Over 15 different packaging foam formulations to create the precise type of protection your products require.
• Fulfillment Velocity: Can create up to 18 ft of CFT per minute, the Instapak FoamWrap™ Express system can easily keep up with your production needs.
• Cube Optimization: Reduces pack size and dimensional weight without sacrificing packaging performance. Continuous Foam Tubes (CFTs) may further reduce material usage.
• Customer Experience: Instapak® foam cushions present a clean, no-mess appearance to your customers.