The innovative NOVUS Air Cushion machine produces a variety of air cushions from large cushions to quilt/pad shapes. Produce bubble on demand at an astonishing 70 lineal feet per minute. It’s the most compact and fastest inflation system available, making packaging material on demand easier than ever. The NOVUS machine uses 16″ wide, low density polyethylene film (#4). Four different film configurations are available.
The superior protection provided by NOVUS is also available as an eco-friendly packaging solution, see our Novus Select Green air cushions with air transfer technology.
Use the NOVUS Double Cushion for large void fill applications. NOVUS Supertube and Quilt-Air Large cushions can be used for void fill, wrapping and surface protection. NOVUS Quilt-Air Small can be used for interleaving and small bubble applications. No more bubble storage; make bubble when you need it!
Save money by eliminating traditional bubble handling, transportation and storage costs. Gain valuable floor space. One inflated roll of PILLOW PAK® Quilt Medium film, with its 7/8″ height, makes the equivalent of four full bundles of traditional ½” bubble material 48″ wide and 250 feet long.Unlike traditional bubble material, PILLOW PAK film doesn’t pop and lose its cushioning properties. PILLOW PAK film allows air to move (or transfer) between cells providing superior product cushioning and protection.
Benefits over traditional bubble wrapping material
Ultimate. Universal. Unique.
User-Friendly Packing System
The ultimate packing machine provides total modularity for complete control.
Ultimate: Faster Void
The POWER PAK’R produces air cushions 60% faster any other machine on the market, with operating speeds up to 16 cubic feet per minute (120 LF/Min).
Pack more boxes per hour, which will reduce the labor cost per box shipped.
16 cubic feet of packing material per minute gives the flexibility of filling small or extremely large voids quickly.
A modular system design allows the POWER PAK’R to be configured to run in single pack table operations, over a conveyor system, or fully integrated pack lines, feeding air cushions to multiple packstations throughout the fulfillment center. Maximum air cushion capacity reduces the amount of film required to provide ultimate protection.
With built-in RFID technology, the POWER PAK’R automatically selects the right seal temperature, air flow and seal pressure for every film. With the POWER PAK’R you will find that it is easier than ever to operate a packaging system. It is easy to load film rolls, and no training is needed.
When equipped with a Sheeter, users can set pre-selected and pre-cut cushion strings. This takes away the need for the user to manually tear off the film by automatically slicing film at preset lengths. Additionally, with the Pre-tear option, the POWER PAK’R separates the film (with our micro-perforation technology) allowing the packer to effortlessly pull a string of cushions from the machine.
The SPEED FEEDER system cuts and dispenses material on demand directly into the box. The system can dispense continuously by pressing and holding the foot pedal or can dispense a preset number of cushions by setting the desired number of cushions on the display panel and tapping the foot pedal to dispense. Additionally, the system can automatically replenish a preset length of material when the cut material is removed from the machine. The SPEED FEEDER takes the guess work out of void fill processes, saving time and money. The innovative SPEED FEEDER System is helping major distribution centers cut packing times while exceeding their customers “green” expectations when using our CELL-O green air cushions.
The Pad-N-Pak Workstation is a packaging workstation built around a PadPak Senior machine. The machine is mounted below the packaging workstation table in one of several stand options, and is fitted with a curved chute to facilitate its use as a workstation. The table can also be arranged to allow the pad to be fed from either the left or right side of the table. The standard Pad-N-Pak Workstation includes a PadPak converter, work table, remote box and paper roll lifter. Numerous other options and customizations are available making the Pad-N-Pak Workstation one of the most versatile paper packaging systems available.
PadPak Senior is an extremely versatile paper packaging system that converts multi-ply kraft paper into cushioning pads for fast, efficient cushioning, blocking and bracing, and wrapping for all in-the-box packaging needs. The converter forms the paper into a protective, shock absorbing paper pad through a patented folding and stitching process. Four modes of operation, including pre-set lengths or footswitch, allow packers versatility during packing. The PadPak Senior is also height adjustable, rotates and can be used in a vertical or horizontal position for increased flexibility.
PadPak Senior Features
PadPak Junior converts multiple ply kraft paper into a cushioning pad for fast, efficient cushioning and blocking and bracing for small volume packaging needs. The converter forms the paper into a protective, shock absorbing paper pad through a patented folding and stitching process. PadPak Junior is easy to operate and requires minimal operator training. The pad is fed by raising the operator handle to the top position and holding the handle there until the desired pad length is dispensed. The pad is cut by lowering the operator handle to the bottom position.
PadPak Junior Features
PadPak LC converts 45- or 55-lb. fanfold kraft paper into a light cushioning pad for fast, efficient cushioning, blocking and bracing, or void fill packaging applications. The converter forms the paper into a protective, shock absorbing paper pad through a patented folding and stitching process. The unique converter design and its five different modes of operation allow the converter to be used in batch mode or for on demand pad production.
PadPak LC Features
The FillPak system converts fanfold kraft paper at a high speed into a PaperStar configuration that maximizes volume, for fast and efficient void fill. Single-ply fanfold kraft paper allows the system to operate at high speeds with virtually no down time. The system can fit over any conveyor system to dispense void fill material directly into the box, making it extremely efficient for random applications. The unique design also allows users to stack and adhere six bundles of paper to maximize uptime and throughput.
FillPak TT with cut mechanism converts fanfold kraft paper into a PaperStar configuration for fast and efficient void filling. In addition to adding a cut mechanism to the FillPak TT, the upgrade also gives the operator the ability to pre-set paper lengths via an Electronic Delivery System (EDS) mode. The unit can be set up to dispense void fill material in lengths of 12 inches up to 10 feet. The TT with cut mechanism has the same small footprint as the regular FillPak TT and can be easily adapted to any packing environment or integrated into areas with limited space.
FillPak TT Features
The FillPak M converter quickly forms 15″ single-ply, fanfold paper into a PaperStar configuration that maximizes volume, for fast, efficient top and side void fill. Ideal for low volume or individual pack station needs, the compact unit takes up minimal space, and saves time and labor as the material is produced on demand and straight into the box. Additionally, the FillPak M eliminates the need for labor-intensive hand crumpling of paper.
AccuFill is the breakthrough solution to optimizing the amount of void fill used in high volume packaging operations. As boxes come down the line, the AccuFill sensors scan the box to determine its size, measure the volume of the objects inside the box and compute the amount of paper needed to fill the void. It then signals the FillPak converter to dispense the exact amount of paper needed — no guesswork required. One of six standard analysis reports will compute the paper usage of the AccuFill®system by collecting data from each box ran through the system.
FillPak TT converts 15″ single-ply, fanfold kraft paper into a PaperStar configuration that maximizes volume, for fast and efficient void fill material to protect products in shipment. Place a FillPak TT at multiple packing stations to maintain packing efficiency while minimizing material cost and usage. FillPak TT is easily operated by a foot pedal and dispenses void fill material directly into a box, allowing for maximum throughput.
Void Fill Where and When you Need It
The AirSpeed 5000 void fill packaging system is designed for high volume, on-demand packaging situations. Perfect for when you want to go fast and minimize inventory space requirements!
The Airspeed 9000 is an innovative and efficient inflatable packaging solution! The engineered design keeps a series of adjoining tubes securely inflated to cushion and protect products during shipment. Increase productivity by reducing labor, material, storage, shipping, and damage/return costs. ChamberPak® products improve your bottom line!
The AirSpeed Smart system is a convenient and cost-effective way to create inflatable void fill cushions on-demand for compact or remote work stations. This lightweight system offers portability, durability and functionality.
With great ease, the Smart turns flat, easy-to-store, market leading performance film into lightweight, non-abrasive void fill packaging.
Pregis puts the Versa in versatility with this new hybrid air cushioning system. With the option to produce a variety of cushion heights and widths on demand or at the fastest speed available on the market, the AirSpeed HC Versa is perfect for operations that package products with varying demand, size and shape.
In the other words, the HC Versa is one system that can virtually do it all – cushioning, wrapping, blocking and bracing and void fill.
The Rapid Fill system has redefined void fill by inflating materials to the precise amount necessary creating a custom solution for each page.
The Fill-Air Cyclone inflatable packaging system meets the most rigorous, high volume packaging challenges without giving up valuable floor space.